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Waste Tyre & Plastic Recycling to Diesel and Gasoline Distillation Plant
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I. Product Introduction
Waste tire/plastic recycling to diesel and gasoline machine is a new design we DOING Company just developed. The main advantage is it could directly extract diesel and gasoline separately from waste tires or plastics. This machine adopts fully automatic PLC control system, easy for operation. And the whole line is a one piece design, which has small land occupy size.
II. Applicable Input Materials:
Applicable input materials
1) Waste plastics
2) Waste tires
3) Waste rubbers
4) Medical waste
III. Working Process
1) Feeding
It needs the input materials shredded or crushed into small pieces less than 3-5cm for automatic and continuous feeding;
2) Preheating to remove Dioxin
As we all know that Dioxin is very easy to be produced from many kinds of waste burning process, especially chlorine substance, like PVC plastics, paper-mill waste, household garbage, etc. And the emission of Dioxin will cause serious problems to the environment and human body, thus it need to be seriously disposed and removed before released to the air.
3) Pyrolysis
After remove the Dioxin, the input materials will go to the pyrolysis reactor for further heating and cracked to oil gas.
4) Catalysis
The catalysis process is mainly adopted to purify oil gas and get the maximum light oil.
5) Fractionation
Fractionation process is mainly for getting different end product in different temperature.
7) Extra gas recycling and collection
The main component of tail gas is methane, which is a non-condensable gas and also a good fuel. In order to ensure the safe operation of the equipment, we will not discharge the exhaust gas to the atmosphere, but will recycle the exhaust gas to the hearth of the heated reactor to assist the heating as fuel. This not only ensures that the exhaust gas does not pollute the air, but also helps the customer to save the heating fuel.
8) Carbon black slagging
Carbon black will be collected in carbon black tanks through an automatic slag removal system without causing dust in the workshop.
IV. Main Advantages
Totally to say, there are six advantages of this Waste Tire/Plastic Recycling to Diesel And Gasoline Integrated Machine:
A.High efficiency: It can convert waste to diesel, gasoline and heavy oil in the same time and separately;
B. Easy control: With smart PLC control system;
C. Continuous working line: Fully automatic continuous feeding and slagging system, which can keep feeding, heating, discharging and getting oil output every second without stop;
D. No pollutant emissions: With advanced dedusting and odor removal system remove Dioxin,;
E. Better meet clients’ different request: With catalysis system which could adjust the quantity of diesel and gasoline according to customer’s demand;
F. Energy saying: With extra gas collection system.
V. Output Products & Applications
Output products
1)Diesel
Which can be used as heating purpose or as fuel in heavy engines.
2) Gasoline
It can be used as fuel in light engines.
3) Heavy oil
It is used as heating material in industry, like cement factories, boilers, etc.
4) Carbon black
The carbon black can be further processed.
It can be briquetted into pellet as heating material to replace charcoal, wood, etc.
Besides, it can be refined to small meshes for making shoe soles, paint, new rubber, etc.
Ⅵ. Equipment Specification
Integrated type continuous pyrolysis and distillation plant
Waste tire/plastic recycling to diesel and gasoline machine is a new design we DOING Company just developed. The main advantage is it could directly extract diesel and gasoline separately from waste tires or plastics. This machine adopts fully automatic PLC control system, easy for operation. And the whole line is a one piece design, which has small land occupy size.
II. Applicable Input Materials:
Applicable input materials
1) Waste plastics
2) Waste tires
3) Waste rubbers
4) Medical waste
III. Working Process
Integrated type continuous pyrolysis and distillation plant working flow
1) Feeding
It needs the input materials shredded or crushed into small pieces less than 3-5cm for automatic and continuous feeding;
2) Preheating to remove Dioxin
As we all know that Dioxin is very easy to be produced from many kinds of waste burning process, especially chlorine substance, like PVC plastics, paper-mill waste, household garbage, etc. And the emission of Dioxin will cause serious problems to the environment and human body, thus it need to be seriously disposed and removed before released to the air.
3) Pyrolysis
After remove the Dioxin, the input materials will go to the pyrolysis reactor for further heating and cracked to oil gas.
4) Catalysis
The catalysis process is mainly adopted to purify oil gas and get the maximum light oil.
5) Fractionation
Fractionation process is mainly for getting different end product in different temperature.
7) Extra gas recycling and collection
The main component of tail gas is methane, which is a non-condensable gas and also a good fuel. In order to ensure the safe operation of the equipment, we will not discharge the exhaust gas to the atmosphere, but will recycle the exhaust gas to the hearth of the heated reactor to assist the heating as fuel. This not only ensures that the exhaust gas does not pollute the air, but also helps the customer to save the heating fuel.
8) Carbon black slagging
Carbon black will be collected in carbon black tanks through an automatic slag removal system without causing dust in the workshop.
IV. Main Advantages
Totally to say, there are six advantages of this Waste Tire/Plastic Recycling to Diesel And Gasoline Integrated Machine:
A.High efficiency: It can convert waste to diesel, gasoline and heavy oil in the same time and separately;
B. Easy control: With smart PLC control system;
C. Continuous working line: Fully automatic continuous feeding and slagging system, which can keep feeding, heating, discharging and getting oil output every second without stop;
D. No pollutant emissions: With advanced dedusting and odor removal system remove Dioxin,;
E. Better meet clients’ different request: With catalysis system which could adjust the quantity of diesel and gasoline according to customer’s demand;
F. Energy saying: With extra gas collection system.
V. Output Products & Applications
Output products
1)Diesel
Which can be used as heating purpose or as fuel in heavy engines.
2) Gasoline
It can be used as fuel in light engines.
3) Heavy oil
It is used as heating material in industry, like cement factories, boilers, etc.
4) Carbon black
The carbon black can be further processed.
It can be briquetted into pellet as heating material to replace charcoal, wood, etc.
Besides, it can be refined to small meshes for making shoe soles, paint, new rubber, etc.
Ⅵ. Equipment Specification
| Item | Content | ||
| Inputs | Waste tire, plastic, medical waste, multiple solid waste | ||
| Outputs | Diesel, gasoline, heavy oil, carbon black, uncondensable gas | ||
| Model | Capacity | Power | Weight |
| 1.5T/D | 15KW | 6T | |
| 2.5T/D | 20KW | 8T | |
| 5T/D | 35KW | 10T | |
| 10T/D | 50KW | 12T | |
| 15T/D | 65KW | 15T | |
| 20T/D | 80KW | 20T | |
| Machine type | Continuous machine | ||
| Operation system | Fully automatic PLC control system | ||
| Reactor material | Q345R/Q245R/310S+boiler plate/stainless plate | ||
| Thickness | 12mm/14mm/16mm | ||
| Heating type | Indirect heating | ||
| Heating fuel | Fuel oil, LPG, Natural gas | ||
| Cooling type | Circulating water cooling | ||
| Land occupy size | Take 10T/D machine as an example, it’s about 150 - 200m2( Width:5-10m, Length:15-20m, Height: 8m) | ||
| Required workers | 1-2 workers per shift | ||
| Remarks | The bigger plant like 30T/D, 50T/D,100T/D could be made according to order. | ||
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