Introduction of Pyrolysis plant
Fully automatic continuous waste tyre pyrolysis plant includes waste tire pretreatment system, continuous pyrolysis system with continuous feeding and discharge system controled by PLC system. The main part is the continuous pyrolysis system. Continuous waste tyre pyrolysis plant is for processing waste tires into fuel oil and carbon black for recycle use. Due to continuous feeding and discharge system, the continuous waste tyre pyrolysis plant can keep working without stop, thus to save energy and time. Also PLC control system makes much less labour cost.
To keep continuous feeding and discharge system, it requires the waste tires should be in small size. So before continuous pyrolysis process, the waste tires should be shredded into small pieces. And to avoid the steel wire mix with carbon black after pyrolysis process which is difficult to separate, it’s better to remove the steel wire from waste tires at first. As for detailed process, please check as below:
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Collect waste tires: All kinds of waste tires are available, from small car tires to big OTR tires.
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Remove steel wire: Use a steel wire pulling machine to pull out the steel wire from waste tires. The steel wire pulling machine is operated automatically, which only need one work for operation.
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Shred tires: Use a specialized tire shredder to process big whole tires into 3-5cm small pieces for easy feeding. The tire shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, which no need any transfer process.
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Continuous pyrolysis process: Shredded tires go into the continuous waste tyre pyrolysis plant, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding tires to the carbon black dischrge system for discharge.
During the continuous pyrolysis process, reactor heating is by indirect hot air heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since steel wire already removed from waste tires before pyrolysis processs, thus no need any magnetic separation system to process the carbon black and keep the factory clean. This carbon black product can be directly collected or transported for recycle use or further treatment.
Due to continuous feeding and discharge system, and unique mutiple reactor design for fully pyrolysis, our fully automatic continuous waste tyre pyrolysis plant can process at least 10 tons waste tires per day, up to 100T/D. If you’re facing waste tires pollution or disposal problems, and be badly in need of a processing system, please feel free to contact us. We DOING Company are always ready to provide you the best solution.
