Continuous pyrolysis plant for recycaling waste plastic

Continuous Waste Plastic Pyrolysis Plant

DoingGroup's continuous pyrolysis plant for recycaling waste plastic is a change of intermittent waste plastic pyrolysis plant, the use of automatic PLC control system, the real continuous feed, continuous discharge, 24 hours a day, without stopping the cooling and then Slag.

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Continuous waste plastic pyrolysis plant
Continuous pyrolysis plant for recycaling waste plastic


DoingGroup's continuous pyrolysis plant for recycaling waste plastic is a change of intermittent waste plastic pyrolysis plant, the use of automatic PLC control system, the real continuous feed, continuous discharge, 24 hours a day, without stopping the cooling and then Slag. Greatly improve the work efficiency, but also reduce labor costs.

Waste plastic pyrolysis plant     
Continuous waste plastic pyrolysis plant working process


Continuous pyrolysis plant for recycaling waste plastic, the working process includes three parts: waste tire pretreatment, continuous pyrolysis system, continuous feed, PLC control continuous discharge. Cracking is the use of high temperature heating, the waste plastics cracked into fuel, carbon black and combustible gas process. Specific working process  as follows:

1. Collection of waste plastics: all kinds of plastic garbage, such as waste PE pipe, PP plastic, PS plastic, ABS plastic.
2. Broken plastic waste: plastic waste into the plastic crusher. In order to maximize the savings of manpower and material resources, the device can be connected directly to the continuous waste plastics cracking equipment feeding system.
3. Cracking waste plastics: Reactor heating with fuel, the temperature reaches a certain level, generating oil and gas. After passing through the multistage pyrolysis reactor system, some of these hydrocarbons are liquefied into heavy oil and fall into the heavy oil tank. The other part enters the condensing system and liquefies into fuel. Carbon black will be automatically expelled at the end of the system.

     

pyrolysis oil plant
Continuous pyrolysis plant for recycaling waste plastic


  The main advantages of continuous pyrolysis plant for recycaling waste plastic are as follows:

1.PLC control, high degree of automation, saving manpower.
Truly a continuous feed, continuous discharge, 24 hours of uninterrupted operation. The entire project only needs to be equipped with 1-2 workers.
2. Large capacity, small footprint.
To 20-30T tons of machines, for example, covers an area of only 600-700 square meters. And according to customer needs we can customize the capacity of 10T-100T equipment.
3.Indirect heating, long service life.
4. Pyrolysis reactor with internal rotation device, without regular pause to replace the sealing material.
  

 
 
Tne technical specifictions of continuous  pyrolysis plant  for recycaling waste plastic

No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black

The wide range of uses of the continuous pyrolysis plant for recycaling waste plastic's final product:
waste plastic pyrolysis
Fuel oil application

1. Fuel oil can be used in steel mills, boiler heating, heavy oil power plants and cement plants to produce refined diesel for further processing and for diesel generators, light fuels, heavy machinery.
plastic plant
Carbon black application

2. Carbon black can be used for pressure ball burning, refined toner. Refined toner which can be used for new tires, rubber soles, pigment manufacturing.

3.Combustible gas will be reused mainly for heating the reactor through recycling.

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Continuous Pyrolysis Plant Products

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Pyrolysis process flow chart

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Continuous Pyrolysis Plant