Continuous process manufacturing pyrolysis plant

Continuous Waste Tyre Pyrolysis Plant

In the early years, the most commonly used pyrolysis plant is mainly the batch operation process, which has low investment but complicated operation process and high labour cost. With the technology improving and customers’ requests, we DOING Company developed a new technology continuous pyrolysis plant. This continuous process manufacturing pyrolysis plant has fully automatic process, which can be controlled by PLC system or computer, thus to save the labour cost.

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continuous process pyrolysis plant
                                                                  3D picture of continuous pyrolysis plant

Pyrolysis is a thermochemical decomposition of orgnic material at elevated temperatures in the absence of oxygen. Pyrolysis typically occurs under pressure and at the operating temperatures at 430℃. Pyrolysis is a special case of thermolysis, and is the most commonly used for organic materials, being, therefore, one of the processed involved in charring. In general, pyrolysis os organic substances produces gas and liquid products and leaves a solid residue richer in carbon content. Extreme pyrolysis, which leaves mostly carbon as the residue, is called carbonization. The process is used heavily in the chemical industry, for example, to produce charcoal, activated carbon, methanol, and other chemicals from wood, to convert ethylene dichloride into vinyl chloride to make PVC, to produce coke from coal, to convert biomass into syngas, to turn waste into safely disposable substances, and for transforming medium-weight hydrocarbons from oil into lighter ones like diesel or gasoline. All these specialized used of pyrolysis may be called various names, such as dry distillation, destructive distillation, or cracking, but all same principle.


continuous pyrolysis plant
Continuous process manufacturing pyrolysis plant

 
For us, we mainly specialized in manufacturing and supplying waste tire/plastic/rubber pyrolysis plant, mostly for processing the rubber products to get fuel oil. On one hand, with the modernization of the society, rubber industry develops at a rapid speed, rubber manufactures are widely used in many field of life. On the other hand, the pollution of scrap rubber or plastics is increasing for its difficulty in disposing safely, which is also called “Black Contamination”, has become a big threat to the environment and is getting increasingly serious.
continuous process manufacturing  pyrolysis plant
Continuous process manufacturing pyrolysis plant
In the early years, the most commonly used pyrolysis plant is mainly the batch operation process, which has low investment but complicated operation process and high labour cost. With the technology improving and customers’ requests, we DOING Company developed a new technology continuous pyrolysis plant. This continuous process manufacturing pyrolysis plant has fully automatic process, which can be controlled by PLC system or computer, thus to save the labour cost. And with the automatic and continuous feeding and discharge system, it can make the the pyrolysis system keep running 24/7 without stop, thus to save the valuable time and energy which are consumed in the batch manual operation system.

Tchnical data of continuous process manufacturing pyrolysis plant


No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black


Continuous process manufacturing pyrolysis plant application

continuous process pyrolysis plant
                                                                               Fuel oil application
The main application of fuel oil products produced by our continuous process manufacturing pyrolysis plant is the fuel oil that is wide used for industrial and commercial purposes. Such as power plant factory,glass factory,cement factory,ceramic fatory.
Carbon black

continuous pyrolysis plant

                                                                   Carbon Black application

The second product of continuous process manufacturing pyrolysis plant is carbon black.  Carbon black can application to electric cable jacketing,black nylon bag,rubber additive.

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Continuous Pyrolysis Plant Products

Refined tyre oil can be directly used in tractor

tyre to oil

Continuous Waste Tyre Pyrolysis Plant Solutions

Pyrolysis process flow chart

pyrolysis plant

Continuous Pyrolysis Plant