How long is the service life of pyrolysis plant's reactor? How to prolong his service life?

Pyrolysis reactor is the core part of the waste pyrolysis plant, so we can say that the service life of waste pyroysis plant mainly depend on the life of the pyrolysis reactor. In the market, there are various kinds of waste pyrolysis plant with different design, and the quality also varies a lot. Analyzing from the overall market situation, the service life of prolysis plant’s reactor is from 2 years to 6 years or more.

Waste tyre pyrolysis plant project

The best way to prolong the service life of pyrolysis reactor is to get a qualified machine supplier and ensure the reactor life at least 4 years. Following are some tips DOING summarized to check if the pyrolysis reactor is durable or not.

1.Check the raw material of the pyrolysis reactor.

Q245r boiler plate with thickness 16mm is commonly used to make a 10ton or 12ton capacity batch type pyrolysis reactor. 16mm is the optimum thickness. Less than 16mm, the boiler plate is not reliable enough,so that the reactor life will have some discount. Thicker than 16mm, the reactor will become heavy and the conduction of heat becomes retarded, which is not good for pyrolysis efficiency.

Pyrolysis reactor manufacturing process

2.Check the welding of the pyrolysis reactor.

The quality of welding seam made by manual welding or automatic welding has big difference. For a machine, the quality of welding seam always decide the quality of the machine, which is same for the pyrolysis reactor. DOING’s pyrolysis reactor adopts automatic sub-merged arc welding, the thickness of welding seam is 1.5times the thickness of the steel plate, so the welding quality can be well guaranteed.

Pyrolysis plant reactor welding process

3.Check the design of the pyrolysis reactor.

The structure of pyrolysis reactor is composed of the middle cylinder body and two seal heads. The design of seal heads has great impact on the durability of the pyrolysis reactor. There are flat head design, conical head design and the ellipsoidal head design in the market.

DOING’s pyrolysis reactor is made according to pressure vessel standard which adopts ellipsoidal heads to be high pressure resistant.

The pyrolysis plant's reactor manufactured by DOING got many praises from customers more than 60 countries by virtue of its stable operation, long service life, high working efficiency advantages. If you also want to customize high quality pyrolysis plant's reactor or the whole waste pyrolysis plant, please do not hesitate to send your enquiry.