Plastic to oil continuous pyrolysis plant

Continuous Waste Plastic Pyrolysis Plant

The most prominent feature of the continuous pyrolysis unit from plastic to oil is the use of a PLC control system, which has a high degree of automation, saves manpower, and truly achieves continuous feeding for 24 hours, continuous discharge, which is greatly improved compared to intermittent equipment. Equipment operation efficiency.

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continuous pyrolysis plant
Plastic to oil continuous pyrolysis plant

DoingGroup is a professional manufacturer of oil pyrolysis plant. There are two types of equipment, from plastics to oil, one is intermittent type oil pyrolysis plant and the other is continuous oil pyrolysis plant. Continuous oil pyrolysis plant is based on intermittent refining equipment. Continuous oil pyrolysis plant includes pressure and temperature alarm systems, PLC control systems, condenser systems, cooling systems, condenser systems, and discharge systems.

The main workflow of continuous oil pyrolysis plant is as follows:

pyrolysis plant working process
Plastic to oil continuous pyrolysis plant working process

1. Collect enough plastic waste.
2. The waste plastic is fed to the reactor via a screw seal and heated.
3. When the temperature reaches a certain height, oil and gas will be cracked.
4. Under the effect of high and low pressure, these oil and gas enter the condensing system and are liquefied into heavy oil and flow into the oil tank.
5. Deodorizing and deodorizing the obtained heavy oil, and finally we get the cracking oil we want, or fuel oil.
6. The carbon black produced during the combustion process is automatically discharged outside the furnace by the equipment.

The advantages of DoingGroup's continuous pyrolysis plant are as follows:

continuous pyrolysis plant
DoingGroup's continuous pyrolysis plant

1. The use of PLC control system, a high degree of automation, saving manpower.
2. Really realized 24 hours of continuous work, continuous feeding from one end, continuous discharging/dumping at the other end.
3. Single machine processing capacity, small footprint. Cutting costs.
4. Accurate calculation system ensures full cracking and high oil yield.
5. The cracking reactor adopts an internal rotation device and does not need to be stopped at regular intervals to replace the sealing material.
6. The heating method is indirect heating, long service life.

Through the above advantages, it is not difficult to find that continuous cracking equipment belongs to large and medium-sized equipment. According to our many years of industrial experience, it is more suitable for large and medium-sized refineries and production plants.

Tchnical data of  plastic to oil continuous pyrolysis plant

No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black

Through this process we can get fuel oil, carbon black and combustible gas. These substances have a wide range of uses in life:
pyrolysis plant fuel oil usage
Fuel oil usage

Fuel oil: Mainly used for steel plants, boiler heating, heavy oil generators, cement plants.
pyrolysis plant carbon black usage
Carbon black usage

Carbon black: mainly used for pressure ball combustion and refined milling. Refined flour can be used for new tires, rubber soles, and pigments.

Combustible gas: In order to reduce the pollution to the environment, these gases will be recycled by the equipment for heating the reactor.

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Pyrolysis process flow chart

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Continuous Pyrolysis Plant