Continuously convert waste plastic to fuel oil pyrolysis plant

Continuous Waste Plastic Pyrolysis Plant

Continuously convert waste plastics into fuel oil pyrolysis plant is the latest cracking equipment developed by DoingGroup on the basis of intermittent pyrolysis plant. It adopts PLC control system and has a high degree of automation. It can feed continuously for 24 hours and discharge continuously.

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oil  pyrolysis plant
DoingGroup's continuous plastic pyrolysis plant

Plastic continuous pyrolysis plant is the latest equipment developed by DoingGroup for large and medium-sized refineries and workshops. Its purpose is to meet large-scale refinery demand. The same working principle as the pyrolysis plant, the difference is that it uses a PLC control system, a high degree of automation, saving manpower; In addition, the Plastic continuous pyrolysis plant truly realized 24 hours of continuous work, continuous feed on one side, continuous slag on one side . Continuous pyrolysis plant can not only handle waste plastics, but also can handle waste tires, waste rubber and all other solid organic materials that can be cracked.

The plastic continuous pyrolysis plant of DoingGroup mainly includes feeding system, unloading system, pyrolysis reactor, oil and gas filter, spray cooling system, oil and gas recovery system, and central electric control system. And the plant is also equipped with a large heat exchange area tube condensing device, which can effectively improve the cooling efficiency and product output rate.

plastic pyrolysis plant
Plastic continuous pyrolysis plant working process

Plastic continuous pyrolysis plant working process:
1. Collect waste plastics and work with your local waste recycling station.
2. Place the collected plastic waste into a plastic crusher and break the waste plastic into pieces for use.
3. The broken waste plastic was continuously thrown into the continuous pyrolysis plant and the reactor was heated.
4. Through a multi-stage heating system, waste plastics crack oil and gas.
5. The cracked oil and gas enters the condensing system under the action of high and low pressure, is liquefied into heavy oil, and falls into the oil tank.
6. The carbon black produced during the combustion process will be automatically discharged by the system.
7. Desulfurization of the obtained heavy oil is the final fuel oil.

continuous plastic  pyrolysis plant
DoingGroup's continuous pyrolysis plant

The main advantages of DoingGroup's plastic continuous pyrolysis plant:

1. The use of PLC control system, a high degree of automation, does not require a lot of manpower, saving expenses.
2. It can work continuously for 24 hours, continuous feed on one side and continuous slag discharge on one side. Save time and improve equipment operation efficiency.
3. Single machine processing capacity, small footprint.
4. Accurately calculate the system to ensure full cracking and improve oil yield.
5. Indirect heating, long equipment life.

Tchnical data of continuously convert waste plastic to fuel oil pyrolysis plant

No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black

The final product that can be obtained by running the plastic continuous pyrolysis plant is fuel oil, carbon black, and combustible gas. They have a very wide range of uses in their lives and their specific uses are as follows:

pyrolysis plant oil
Fuel oil usage

1. Fuel oil: Mainly used in steel plants, boiler heating, heavy oil generators, and cement plants.
continuous pyrolysis plant
Carbon black usage

2. Carbon black: It is mainly used for pressure ball combustion and refined milling. Refined flour can be used for new tires, rubber soles, and pigments.

3. Combustible gas: It will be recycled by the equipment and used for the heating fuel of the reactor.

The pyrolysis product rate of all kinds of waste tires, rubber, plastic material.
Item     fuel oil     steel wire     carbon black     combustible gas
tires/truck tires     45%-50%     15%-20%     30%     5%-10%
car tires     40-45%     10%-15%     40%     5%-10%
motorbike bike tires     30%-35%     5%-10%     10%     5%-10%
rubber/cable     25%-35%             
shoe sole     25%-35%             
mixed shoe sole     20%-30%             
slipper     20%-30%             
waste fiber carpet     30%             
PMMA     40%             
other mixed rubber     35%             
waste plastic     PE     85%-95%             
PP     80%-90%             
PS     80%-90%             
ABS     40%             
pure white plastic     60%-70%             
fishing net, safety net     45%-50%             
MAMEI     40%             
plastic brand     20%             
pulp     20%-30%             
daily life rubbish     30%-50%             
pure plastic cable     60%-80%             
pure purchase bag     50%

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