Difference between continuous pyrolysis plant and batch pyrolysis plant

Continuous Waste Tyre Pyrolysis Plant

What are the differences between intermittent and continuous devices? This article mainly summarizes the similarities and differences between the two devices, and analyzes them from several aspects such as slag discharge, feed, and smoke handling. The main purpose of this article is to give you a more in-depth understanding of the two devices through this article. So depending on your own needs, with the capital budget to choose the right equipment!

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continuous and batch pyrolysis plant
Continuous and batch type pyrolysis plant

 
Continuous pyrolysis plant was developed on the basis of intermittent pyrolysis plant, both in the same place and in different places. In order to let everyone have a more in-depth understanding of the two devices, the similarities and differences between the two devices are summarized.
 
The same points are mainly reflected in the following aspects:


pyrolysis plant final products
Both continuous and batch pyrolysis plant final products

1. The working principle of the two equipments is the same. All of them use high-temperature cracking chemical reactions. Through the heating of the reactor, the waste plastics/waste tires are subjected to pyrolysis chemical reactions.
 
2. The operation of two devices can eventually get fuel, carbon black, steel wire, combustible gas.
 
The differences are mainly reflected in the following aspects:

Intermittent equipment: After processing a batch of materials, it is necessary to pause for a period of time before the second material treatment is performed. After the reactor is cooled to a certain temperature, the next batch of materials is processed.
Continuous equipment: It can work continuously for 24 hours, continuous feeding on one side, continuous slag discharge on the other side, without pause cooling in the middle.

Required workers:

Intermittent equipment: Requires 3-4 people to maintain the normal operation of the equipment.
Continuous equipment: PLC control system, high degree of automation, saving manpower.

Feeding:

pyrolysis plant
Batch pyrolysis plant feeding 

Batch type equipment, more choices of feeding methods, you can manually, you can also use the feeder, you can also use the conveyor belt.
For continuous equipment, raw materials need to be broken in advance, and then feed through the screw device.

Slagging:

pyrolysis plant slagging
Intermittent pyrolysis plant slagging


Intermittent equipment: Sealed slag discharge channels underground to ensure that the discharged carbon black does not fly around and pollute the air.
Continuity equipment: Carbon black is automatically discharged in a sealed environment through a screw conveyor.
 
Smoke removal method:

pyrolysis plant smoke removal
Intermittent pyrolysis plant smoke removal

Intermittent equipment: three-layer high-pressure spray nozzles are used to remove small solid particles from the smoke. Or use a pulse dedusting device when the amount of smoke is large.
Continuity equipment: It is equipped with desulfurization and denitrification equipment, and the flue gas is purified and recycled. Some of the hot smoke that cannot be recovered is recycled into the reactor heating furnace for the purpose of supporting the heat.

Both devices have their own advantages. The main purpose is to allow you to have a deeper understanding of the two devices through this article, so as to choose the right one according to your own needs and the capital budget !!





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