Fully continuous tyre pyrolysis plant

Continuous Waste Tyre Pyrolysis Plant

With more than ten years of experience and efforts,Doing produced fully continuous tyre pyrolysis plant .The fully continuous tyre pyrolysis plant is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging the slag continuously from the other side. It not only can dispose 10-100tons waste tyres per day but also can work continuously for 24 hours without a stop.

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fully continuous tyre pyrolysis plant
Fully continuous tyre pyrolysis plant
Doing company began to manufacture waste tyre pyrolysis plant since 1993. We mastered mature pyrolysis technology on manufacturing batch type pyrolysis plant for 20 years. With more than ten years of experience and efforts,Doing produced fully continuous tyre pyrolysis plant .The fully continuous tyre pyrolysis plant is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging the slag continuously from the other side. It not only can dispose 10-100tons waste tyres per day but also can work continuously for 24 hours without a stop.
 
pyrolysis plant
3 D picture of fully waste tyre pyrolysis plant
The objective of fully continuous waste tyre pyrolysis plant is continuous pyrolysis process. It can produce not less 45%-52% waste oil, 30%-35% carbon black and 12%-15% steel wire. The work process of continuous waste tire pyrolysis machine is similar as batch waste tyre pyrolysis machine. However, the whole working process of fully continuous waste tyre pyrolysis plant is much more efficient, and the cost of working fully continuous waste tyre pyrolysis plant is much lower.

Fully continuous tyre pyrolysis plant raw material

ully continuous waste tyre pyrolysis plant
Fully continuous tyre pyrolysis plant raw material


1.Waste tire/tyre

2.Waste plastic

3.Waste rubber

Fully continuous tyre pyrolysis plant advantage

tyre pyrolysis plant
Fully continuous tyre pyrolysis plant advantage
1.Safe: The operation is mainly operated through a high automation system and includes special devices, which include valve,thermometer, water seal, pressure value, oil water separator among other. Furthermore, the system includes strict testing devices from raw material that test the raw material at each and every step till the device production.

2. This process if environmentally friendly: fully continuous tyre pyrolysis plant not merely recycles waste plastic, that any high environmental pollutant but also turn the waste to grease the industry marketable product.

3. Features high degree of automation: the complete process starting form feeding the waste tyre in to the system to discharging the carbon black is very controlled by PLC.




Fully continuous waste tyre pyrolysis plant technical data

No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black


Fully continuous tyre pyrolysis plant final product application

We using the fully continuous tyre pyrolysis plant to dispose waste tyres, the pre-treated tires will first be conveyed to the moving horizontal pyrolysis reactor through the automatic feeder. In the reactor, the tyres will take a series of pyrolysis reactions under the action of catalyst. When the whole pyrolysis process ends, we can get pyrolysis oil, carbon black and steel wire. They all have a wide range of applications. For example, the pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity. The carbon black can be used for making construction bricks with clay, or used as fuel. The steel wire can be sold directly or recycled to produce new steel products.

continuous pyrolysis plant
Fuel oil application


Fuel Oil (45% to 52%)
The main application of oil products produced by our fully continuous waste tyre pyrolysis plant is the fuel oil that is wide used for industrial and commercial purposes. Such as power plant factory,glass factory,cement factory,ceramic fatory.

Carbon Black (30%)
tyre pyrolysis plant
Carbon black application
The second product of fully continuous waste tyre pyrolysis plant i is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. Carbon black can application to electric cable jacketing,black nylon bag,rubber additive

Exhaust gas (About 10%)
We get about 10% pyrolytic gases during pyrolysis process. The main component of this gases are methane (CH4), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.




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Continuous Pyrolysis Plant Products

Refined tyre oil can be directly used in tractor

tyre to oil

Continuous Waste Tyre Pyrolysis Plant Solutions

Pyrolysis process flow chart

pyrolysis plant

Continuous Pyrolysis Plant