Continuous waste tyre pyrolysis plant

Continuous Waste Tyre Pyrolysis Plant

More and more waste tyres not only take up the farmland but also become a breeding ground for diseases, which causes pollution and threaten people’s life.Henan Doing produced continuous waste tyre pyrolysis plant can solve the problem. Through continuous improvement and constant technology upgrading, Doing have designed the fully continuous waste tyre pyrolysis plant which can convert tyre into useful resources more efficiently.

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pyrolysis plant
Waste tyre
With the development of automobile industry, tyre demand is increasing day by day. According to statistics, 50%-55% raw rubber are used for tyre manufacture every year.  However, waste tyre pollution problem exists in each countries. More and more waste  tyres not only take up the farmland but also become a breeding ground for diseases, which causes pollution and threaten people’s life.Henan Doing produced continuous waste tyre pyrolysis plant can solve the problem.
Through continuous improvement and constant technology upgrading, Doing have designed the fully continuous waste tyre pyrolysis plant which can convert tyre into useful resources more efficiently.

 
Continuous waste tyre pyrolysis plant advantage

continuous pyrolysis plant
Continuous waste tyre pyrolysis plant
Firstly, zero emission. In the dedusting system, three steps are used to dedust the hot smoke from reactor, more than 95% of the dust would be removed. The released gas is pollution-free and can be discharged in the air directly.
Secondly, high efficiency. We adopt new type of condensers which can further ensure and improve the oil yield efficiency. The catalyst is made from 24 chemicals, which not only reduces sulfur content and density of oil, but also improves its flavor and color.

Continuous waste tyre pyrolysis plant working process
continuous pyrolysis plant

Continuous waste tyre pyrolysis plant working process
Shred tyres: Use a specialized tyre shredder to process big whole tyres into 3-5cm small pieces for easy feeding. The tyre shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, which no need any transfer process.
Continuous pyrolysis process: Shredded tyres go into the continuous waste tyre pyrolysis plant, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding tyres to the carbon black dischrge system for discharge.





Continuous waste tyre pyrolysis plant technical data

No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black


Continuous waste tyre pyrolysis plant final product application

 wase tyre pyrolysis plant
Fuel oil application of continuous waste tyre pyrolysis plant


Fuel Oil (45% to 52%)
The main application of oil products produced by Doing continuous waste tyre pyrolysis plant is the fuel oil that is wide used for industrial and commercial purposes. 45% to 52% oil of the amount of recycled scrap tires can be carried with licensed tanker trucks.

Steel Wire (12% to 15%)
The third product of continuous waste tyre pyrolysis plant is steel wire, the quantity of steel wire is about 12% to 15% according to tyre quality. It is very easy to sell steel wire scrape in local market.

Carbon Black Powder (30%)
continuous pyrolysis plant
Carbon black
The second product of continuous waste tyre pyrolysis plant is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. The use of carbon black is as a chemical strengthener in rubber and coloring agent in pigment industries. This carbon black price is very competitive compared to petroleum carbon black, so our pyrolysis carbon black is good option in stead of petroleum carbon black.
 Gases (About 10%)
We get about 10% pyrolytic gases during pyrolysis process. The main component of this gases are methane (CH4), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.


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Continuous Pyrolysis Plant Products

Refined tyre oil can be directly used in tractor

tyre to oil

Continuous Waste Tyre Pyrolysis Plant Solutions

Pyrolysis process flow chart

pyrolysis plant

Continuous Pyrolysis Plant