Waste tire pyrolysis continuous machine

Continuous Waste Tyre Pyrolysis Plant

this kind of batch type waste tire pyrolysis continuous machine may not meet their demand. So, as the increasing demand of the market and imprving technology, last year we just developed a new design as waste tire pyrolysis continuous machine

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pyrolysis continuous machine
Waste tire
As the vehicle increasing with the improving living standard, more and more waste tires generated every day. And waste tires as a solid waste not only occupy the land, the most important is it cause pollution to the environment. So how to dispose the waste tires becoming more and more necessary. That’s why we developed the waste tire pyrolysis continuous machine.

continuous automatic waste tyre to oil plant production line
 Waste tire pyrolysis continuous machine

But at first the waste tire pyrolysis  machine is batch type, which has low automation and mainly operated by labour. This batch type pyrolysis machine needs to be stopped after every process for discharge residues (carbon black and steel wire) and feeding tires again. For one complete process, it takes about 16-20 hours, almost one whole day. And this batch type pyrolysis machine cannot process big quantity feedstock. For safety consideration, it only can process at most tons tires per day. This is enough for the personal business. But for large scale waste tire dealing companies or government projects, this kind of batch type waste tire pyrolysis continuous machine may not meet their demand. So, as the increasing demand of the market and imprving technology, last year we just developed a new design as waste tire pyrolysis continuous machine

 Waste tire pyrolysis continuous machine process system

pyrolysis continuous machine
Waste tire pyrolysis continuous machine process system

 
1.Tire shredding system ( optional )
 2.Constant temperature heating system
 3.Continuous pyrolysis system
4.Carbon black production system ( optional )
 5.Combustible gas scrubbing system
6.Gas purification system
 7.Control system
 8.Oil distillation system ( optional)

waste tire pyrolysis continuous machine
 Waste tire pyrolysis continuous machine advantage
Adopts advanced low temperature pyrolysis plant technology, achieved industrial continuous operation. Prevents environmental and safety hidden risks from the basic root.

 The patent heating technology and particular heat spreading technique together with the low temperature sulfur transfer catalyst ensure the materials are equally heated. The oil yield is high and the qualities of both oil and carbon black are excellent.

 The combustible gas produced during the process will be totally used as fuel to the heating system plus the residual heat recycling technology, can increase heat efficiency and low down the running cost.

The low temperature pyrolysis technology far increases the safety performance as well as the equipment lifespan.

 The particular gas purification system removes all the pollutants: the organic compounds and solid particles like H2S 、 CO 、 CO2 、 SO2 、 SO3 、 NOX 、 NH3 etc., which make the emission specifications comply with highly regulated country standards like Europe and US etc.

 The whole line adopts PLC Logical control system, could realize all points automatic control and to collect, calculate, record and print the data as well alarm

 Waste tire pyrolysis continuous machine technical data
No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black



 Waste tire pyrolysis continuous machine application
continuous automatic waste tyre to oil plant
The percent of waste tire pyrolysis continuous machine

 

Fuel Oil (45% to 52%)
The main application of oil products produced by our waste tire pyrolysis continuous machine is the fuel oil that is wide used for industrial and commercial purposes. Such as power plant factory,glass factory,cement factory,ceramic fatory.

Carbon black (30% )of waste tire pyrolysis continuous machine carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% of the total amount of scrap plastics recycled in the system.Carbon black can application to electric cable jacketing,black nylon bag,rubber additive


waste tyre pyrolysis oil plant
Application of waste tire pyrolysis continuous machine

 


Oil gas (About 10%)
We get about 10% pyrolytic gases during pyrolysis process. The main component of this gases are methane (CH4), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.


Steel Wire (12% to 15%)
The third product of waste tire pyrolysis continuous machine is steel wire, the quantity of steel wire is about 10% to 15% according to tire quality. It is very easy to sell steel wire scrape in local market.


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Pyrolysis process flow chart

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