Continuous scrap tire pyrolysis production line

Continuous Waste Tyre Pyrolysis Plant

Doing’s continuous scrap tire pyrolysis production line is working under safety and environmental protection and will convert the waste tires to 45-52% fuel oil, 30-35% carbon black, 12-15% steel and 10% combustible gas All those outputs are able to be upgraded by further processing. Waste tire can dispose waste tyres environmental friendly and bring considerable profit. After processed by our continuous scrap tire pyrolysis production line, you can get fuel oil. Fuel oil is a very good heating fuel. It has wide market in different countries. Till now, our continuous scrap tire pyrolysis production line has been exported to more than 30 countries, such as Italy, Romania, Turkey, Bangladesh, Nigeria, Malaysia, Mexico, Columbia, etc. If there are many waste tires thrown in your country, it will be a good chance for you to start the project of continuous scrap tire pyrolysis production line.

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continuous scrap tire pyrolysis production line



Doing latest pyrolysis technology is to convert waste tire/plastic to fuel oil, carbon black and steel through continuous pyrolysis way, instead of many other suppliers provide batch system to treat with waste tires and plastics.
scrap pyrolysis production line
Continuous scrap tire pyrolysis production line 3 D picture
Doing’s continuous scrap tire pyrolysis production line is working under safety and environmental protection and will convert the waste tires to 45-52% fuel oil, 30-35% carbon black, 12-15% steel and 10% combustible gas  All those outputs are able to be upgraded by further processing.

Continuous scrap tire pyrolysis production line pyrolysis process


continuous production line
Continuous scrap tire pyrolysis production line pyrolysis process

1.  The scrap tire is shredded into proper tire chips and continuously to be fed into the reactor for the normal pressure low temperature pyrolysis together with the low temperature sulfur transfer catalyst through the hot sealed device.

2.  The pyrolyst oil gas is turned into fuel oil and little combustible gas (recycling use after scrubbing) after fractionation and cooling through oil separator.
3.  The solid output—raw carbon black and steel will be separated by magnetic separator. The raw carbon black will be automatically transferred to the carbon black production system and the industrial grade carbon black will be obtained after a serious of processes like milling etc. or will get other kinds of high-value chemical material. The separated steel could be sold as scrap steel.

4. The combustible gas will be totally used as fuel to the system after scrubbing process. The heating system adopts residual heat recycling technology, which far saving energy consumption and low down the running cost. The gas produced by the production line will be purified to meet the environmental standard then discharged.

 

Continuous scrap tire pyrolysis production line
scrap tire pyrolysis production line
Continuous scrap tire pyrolysis production line  advantage
 
 
Safety:
1. Reactor with auto welding to guarantee the quality of welding seam and avoid cracking
2. Professional heating treatment and x-ray detection chamber for welding seam.
3. Vacuum system to prevent oil gas be back to reactor causing accident.
4. with temperature meter, pressure meter and safety valve.
Environment friendly:
1. Dedusting system to prevent gas and dust from coal burning
2. The exhaust gas will be recycled for heating reactor, no gas pollution
3. Well sealing on every junction parts to prevent gas leak, no smelly
Longer life:
1.use Q245R special steel plate ,thickness 16mm. welding seam with auto welding and will get heating treatment and x-ray detection to extend the life of reactor to the most extend.
2. The life will be 6-8 years
Energy saving:
1. Well sealing for heating system, no gas leak and saving fuel


Continuous scrap tire pyrolysis production line technical data

No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black



 Final product application of continuous scrap tire pyrolysis production line
 
continuous production line

                                                                                    Fuel oil application
  Yield Application
Tire oil 45-52% 1.    Sold outward.
2.    Added into heavy oil generator to produce electricity.
3.    Transformed into diesel or gasoline by oil distillation equipment.
4.    As fuel to heat the reactor.
Carbon black 30% 1.    Sold outward.
2.    Reprocessed into color master batch.
3.    Reprocessed into coal or refractory briquette.
Steal wire 12% 1. Sold outward.
2. Deep processed into steal bloom by hydraulic press-packing.
Combustible gas 8% 1.    Back to furnace for heating the reactor.
2.    Stored as fuel for heating.

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