Continuous processing of tire pyrolysis plant

Continuous Waste Tyre Pyrolysis Plant

Continuous equipment can continuously feed, continuous discharge, 24 hours of continuous work, thereby saving manpower and improve work efficiency.

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continuous pyrolysis plant
Continuous or batch processing of tire pyrolysis plant

 
Bacth  tire pyrolysis plant, the successful mitigation of the energy crisis and environmental hazards. However, for some large and medium sized refineries and workshops, the efficiency of bacth  tire pyrolysis plant is not very satisfactory. DoingGroup developed a continuous processing of tire pyrolysis plant for this problem.

continuous pyrolysis plant
Continuous processing of tire pyrolysis plant working process


 
Continuous processing of tire pyrolysis plant workflow is:

1. Collect waste tires.
2 With a steel wire drawing machine out of waste tires in the wire.
3. Use a waste tyre shredder to break the tire from which the wire is pulled into pieces of 3-5 cm.
4. The broken tire block, into a continuous tire cracker, after multi-stage pyrolysis reactor pyrolysis oil and gas. Oil and gas are cooled to liquid oil through the cooling system.
5. The residue (carbon black) will be continuously discharged into the tire's carbon black dispersion system.


continuous tire pyrolysis plant
Continuous processing of tire pyrolysis plant


 
The reason why the continuous processing of tire pyrolysis plant is the upgrading of batch tire pyrolysis plant, mainly because it has the following advantages:

1. Use PLC control system to save manpower and improve equipment operation efficiency.
2. Realized 24 hours, continuous feeding, continuous slagging, increase oil yield.
3. Indirect hot air heating and wire premature withdrawal, can reduce the damage to the reactor, thus ensuring a longer service life.

Tchnical data of continuous processing of tire pyrolysis plant
No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black


The main products of continuous processing of tire pyrolysis plant are fuel oil, carbon black, steel wire and combustible gas. Their main uses are as follows:

pyrolysis plant
Fuel oil usage
1. Fuel oil: Mainly used in steel plants, boiler heating, heavy oil generators, cement plants.

 tire oil pyrolysis plant
Carbon black usage


 
2. Carbon black: Mainly used for pressure ball burning and refined milling. Which refined flour and can be used for new tires, rubber soles, pigment manufacturing materials.

3. Steel wire: It is mainly used for recycling and remelting raw materials.


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Continuous Pyrolysis Plant Products

Refined tyre oil can be directly used in tractor

tyre to oil

Continuous Waste Tyre Pyrolysis Plant Solutions

Pyrolysis process flow chart

pyrolysis plant

Continuous Pyrolysis Plant