New technologies real continuous pyrolysis plant for tires recycling

Continuous Waste Tyre Pyrolysis Plant

The continuous pyrolysis plant for tires recycling produces some gas, which is enough to meet the needs of device self-heating, so the additional fuel consumption is less, and this plant can use own end products of oil as a recycled energy heating for the whole process.

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continuous pyrolysis plant for tire recycling
New technologies real continuous pyrolysis plant for tires recycling

 
Waste tire is often called “black pollution”, because it not only easily causes fire, but also pollutes the environment. However, it is also a kind of valuable renewable resources for human beings.Through continuous improvement and constant technology upgrading,Doing have designed continuous pyrolysis plant for tires recycling which can convert tire into useful resources more efficiently. This series daily processing capacities range from 10 to 100tons.

New technologies real continuous pyrolysis plant for tires recycling advantage
tire continuous pyrolysis plant
New technologies real continuous pyrolysis plant for tires recycling advantage

1. The continuous pyrolysis plant for tires recycling adopts the screw feeding sealing system technology, which is hold by the company’s invention patents, hot air heating furnace circulating heating technology, heat drying technology with high heat exchange efficiency and capacity. Impeccable electrical control system save labor costs. Three waste utilization reasonable recovery can basically realize zero emissions, which is safe and environmental protecting.

2. The continuous pyrolysis plant for tires recycling produces some gas, which is enough to meet the needs of device self-heating, so the additional fuel consumption is less, and this plant can use own end products of oil as a recycled energy heating for the whole process.

3. Due to its high automation degree, it has a strict demand of the raw material. The tire and rubber should be broken into 30-50mm rubber pieces by the crusher to meet the requirement of the spiral feeding device. As plastic, PET can’t be the raw material for pyrolysis. And the sludge oil should be pre-heated to remove the water. But the working efficiency is increased a lot.

4. The continuous pyrolysis plant for tires recycling can save the labor cost and energy cost, which makes it more profitable than the batch and semi-continuous plant.

  New technologies real continuous pyrolysis plant for tires recycling technical data

No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black

New technologies real continuous pyrolysis plant for tires recycling final product application
continuous pyrolysis plant for tire recycling
Fuel oil application of continuous pyrolysis plant for tire recycling

 
Fuel Oil (45% to 52%)
The main application of oil products produced by Doing  continuous pyrolysis plant for tires recycling is the fuel oil that is wide used for industrial and commercial purposes. 45% to 52% oil of the amount of recycled scrap tires can be carried with licensed tanker trucks.

Steel Wire (12% to 15%)
The third product of continuous pyrolysis plant for tires recycling is steel wire, the quantity of steel wire is about 12% to 15% according to tire quality. It is very easy to sell steel wire scrape in local market.

continuous pyrolysis plant for tire recycling
Carbon black application of continuous pyrolysis plant for tire recycling


 
Carbon Black Powder (30%)
The second product of continuous pyrolysis plant for tires recycling is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. The use of carbon black is as a chemical strengthener in rubber and coloring agent in pigment industries. This carbon black price is very competitive compared to petroleum carbon black, so our pyrolysis carbon black is good option in stead of petroleum carbon black.

 Gases (About 10%)
We get about 10% pyrolytic gases during pyrolysis process. The main component of this gases are methane (CH4), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.

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Pyrolysis process flow chart

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