Waste tyre recycling pyrolysis plant

Pyrolysis plant

In the pyrolysis process of waste tyre recycling pyrolysis plant , the whole or shredded tyre is heated in a reactor vessel under an oxygen-free atmosphere. The tyre melts in the reactor. The tyre polymers break down into smaller molecules which eventually vaporize and exit the reactor. These vapors may then be burned to produce power or condensed into an oil-like liquid which can then be used as a fuel.

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Waste tyre recycling pyrolysis plant
waste tyre recycling pyrolysis plant
Waste tyre recycling pyrolysis plant
In the pyrolysis process of waste tyre recycling pyrolysis plant , the whole or shredded tyre is heated in a reactor vessel under an oxygen-free atmosphere. The tyre melts in the reactor. The tyre polymers break down into smaller molecules which eventually vaporize and exit the reactor. These vapors may then be burned to produce power or condensed into an oil-like liquid which can then be used as a fuel. The larger molecules that cannot be condensed remain as a gas; this gas is used to provide heat for the process. Waste tyre recycling pyrolysis plant technical data

Technical parameter of waste  tyre recycling pyrolysis plant
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyre Waste tyre Waste tyre
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about waste tyre recycling pyrolysis plant
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m

Waste tyre recycling pyrolysis plant final product
waste tyre recycling pyrolysis plant

Fuel Oil (45% to 52%)


The main application of oil products produced by Doing tire pyrolysis processing plant is the fuel oil that is wide used for industrial and commercial purposes. 45% to 52% oil of the amount of recycled scrap tyres can be carried with licensed tanker trucks.


Steel Wire (12% to 15%)The third product of Doing tire pyrolysis processing plant  is steel wire, the quantity of steel wire is about 10% to 15% according to tyre quality. It is very easy to sell steel wire  in local market.


Carbon Black  (30% )
The second product of Doing tire pyrolysis processing plant is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. The use of carbon black is as a chemical strengthener in rubber and coloring agent in pigment industries. This carbon black price is very competitive compared to petroleum carbon black, so our pyrolysis carbon black is good option in stead of petroleum carbon black.


Oil gas (About 10%)
We get about 10% oil gas during pyrolysis process. The main component of this gases are methane (CH4), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.



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